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WORLD INTELLECTUAL PROPERTY ORGANIZATION 
International Bureau 




INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) 



(51) International Patent Classification 4 
B27N 3/02, B32B 21/02 



Al 



(11) International Publication Number: 
(43) International Publication Date: 



WO 89/ 08539 



21 September 1989 (21.09.89) 



(21) International Application Number: PCT/SE89/O013O 

(22) International Filing Date: 13 March 1989 (13.03.89) 

(31) Priority Application Number: 8800950-1 

(32) Priority Date: 16 March 1988 (16.03.88) 

(33) Priority Country: SE 



(71) Applicant (for all designated States except US): INSTI- 

TUTET F6R TRATEKNISK FORSKNING [SE/ 
SE]; Box 5609, S-l 14 86 Stockholm (SE). 

(72) Inventor; and 

(75) Inventor/Applicant (for US only) : BLtJMER, Hartwig 
[DE/SE]; Seldonsvagen 15, S-l 75 39 Jarfalla (SE). 

(74) Agents: HJARNE, Per-Urban et aL; H. Albihns Patent- 
byra AB, Box 3137, S-l 03 62 Stockholm (SE). 



(81) Designated States: AT (European patent), AU. BE (Eu- 
ropean patent), CH (European patent), DE (Euro- 
pean patent), FI, FR (European patent), GB (Euro- 
pean patent), IT (European patent), JP, LU (Euro- j 
pean patent), NL (European patent), SE (European ' 



Published 

With international search report. 



(54)™.= »g™^™™<™g™* OF CHIPBOARD, AND CHIPBOARD MANUFACTURED IN 




(57) Abstract 

and omiSnVS t0 a h met rK d ^ manu J actu u re of chipboard comprising a centre layer (18) of coarse chios 
n?l?n^c^ k ( i° f ^ !PS W ^°- Se fi u re - S Sr . e ° nented m the plane of the board " In order "> be able to reduce the densrtv 
WnrSn r5!?S,° ar f- Whlle r 5 tamm S m * msic characteristic profile of the board, it is proposed in accordance with th'e 
invention that the chips used to compose the centre layer (18) will comprise end-grain cut, flake-like chips (22) whose fi- 
bres are oriented in the thickness direction (24) of the chips, the chip fibres in the centre layer being Torien?ed subsCtiallv 
m«hod * t0 P ° f thC Chipb6ard - TCg in_Vention also relate * to chipboard manured TS^^^ 



FOR THE PURPOSES OF INFORMATION ONLY 



cations un'de^^^ 



Austria 

Australia 

Barbados 

Belgium 

Bulgaria 

Benin 

Brazil 

Central African Republic 

Congo 

Switzerland 

Cameroon 

Germany, Federal Republic of 
Denmark 



FR 


France 


GA 


Gabon 


GB 


United Kingdom 


HU 


Hungary 


rr 


Italy 


jp 


Japan 


KP 


Democratic People's Republic 




of Korea 


KR 


Republic of Korea 


LI 


Liechtenstein 


LK 


Sri Lanka 


LU 


Luxembourg 


MC 


Monaco 



ML Mali 

MR Mauritania 

MW Malawi 

NL Netherlands 

NO Norway 

RO Romania 

SD Sudan 

SE Sweden 

SN Senegal 

SU Soviet Union 

TO Chad 

TG Togo 



r 

WO 89/08539 



PCT/SE89/00130 



1 

A method for the manufacture of c hipboard , and chipboard 
manufactured i n accordance with the method. 

The present invention relates to a method for the manu- 
5 facture of chipboard, or particle board, comprising a 

centre layer of coarse chips and outer layers of chips 
whose fibres are positioned in the plane of the board. 

Conventional chipboard comprised of a centre layer of 

10 coarse wood chips and sandwiching outer layers of finer 

wood chips are generally characterised by a high den- 
sity. This high density can be ascribed primarily to the 
fact that the fibres in the centre layer are positioned 
parallel with the longitudinal axes of the chips, i.e. 

15 in a plane which extends substantially parallel to the 

plane of the manufactured board, and that the chips 
during the compression step required to form glue joints 
between the chips are compressed to an appreciable 
extent such that the density of the board will be sub- 

20 stantially higher than the intrinsic density of the 

starting material. In the case of conventional chipboard 
manufacture, this increase in density will reach about 
50%, such as to obtain a characteristic profile which 
corresponds to a given chipboard standard, for instance 

25 SIS 234 801. 

A high density, however, results in chipboard of lower 
moisture stability, primarily thickness swelling. 
Furthermore, because of its high density, chipboard is 
30 normally considered to be heavy and difficult to handle. 

The manufacture of conventional chipboard also involves 
high costs for starting materials, i.e. chips, and glue, 
in addition to energy costs. 



WO 89/08539 



PCT/SE89/00130 



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15 



20 



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35 



Against the background of the afore-described known 
technxgue, there is a desire for a method by means of 
which the density of chipboard can be reduced, and 
therewith a reduction in the consumption of starting 
materials, while retaining the same characteristic 
profile in general, or while improving said profile. 

A method which touches partially upon this problem is 
described in SE-B-346 945. it is stated in this document 
(page 10, line 27 to page 22, line 27) that the size of 
the chips, the direction of chip fibres and the posi- 
tioning or orientation of the chips in the board in- 
fluences the properties of the finished chipboard, for 
instance such properties as density, swelling, mechani- 
cal strength, etc. For example, it has been found that 
when the longitudinal axes of the chip fibres are lo- 
cated transversely to the plane of the board, the board 
will be less compressible as a whole after being formed 
and the smaller particles located in the outer layers 
will be compressed to a greater extent than the par- 
ticles located in the core o*. the board. For the purpose 
of obtaining chipboard in which a greater percentage of 
fibres are located with the longidunal axes 
of the fibres extending transversely to or at an angle 
to the plane of the board, it has been proposed in 
accordance with SE-B-346 945 to use very short, essen- 
tially cubic chips as conventional wood chips, which 
because of their short lengths can be positioned with 
the long axes, of the fibres extending both vertically 
and horizontally and in positions there between. There 
xs obtained in this way random orientation of fibres in 
all directions. 

For the purpose of reducing density and consumption of 
starting materials still further, while retaining the 



WO 89/08539 



PCT/SE89/00130 



10 



15 



20 



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35 



conventional, useful properties of the finished chip- 
board, or even improving the level of such properties, 
there is proposed . in accordance with the invention a 
method which will impart a more refined and positive 
orientation of the chip fibres in the centre layer in a 
direction perpendicular to the plane of the finished 
board. To this end, it is proposed in accordance with 
the present invention that the chips used for the centre 
layer of the board are end-grain cut, flake-like chips 
whose fibres are oriented in the thickness direction of 
said chips, the chips fibres in the centre layer of the 
board being orientated substantially transversely to the 
plane of the board. By flake-shaped is meant here the 
shape of a body whose width and length are substantially 
greater than the thickness of the body. When using such 
flake-shaped chips, the chips will settle naturally on 
their respective base or top surfaces when forming the 
centre layer, the longitudinal axis of the fibres being 
oriented essentially transversely to the plane of the 
board. Due to the substantially unitary transverse 
direction of the fibres in the centre layer, a very high 
resistance to compression will be encountered in said 
layer during the compression stage, and consequently the 
conventional type chip particles which form the outer 
layers and whose fibres are orientated in the plane of 
the board are compressed to relatively thin layers of 
high density, whereas the volumetrically larger centre 
layer obtains a relatively low density. Tests have shown 
that when practicing the method proposed in accordance 
with the invention, there can be obtained three-ply 
chipboard whose total density is lower than the density 
of conventional chipboard, while retaining or improving 
the intrinsic or fundamental characteristic profile of 
the board. Consequently, chipboard manufactured in 
accordance with the novel method will require a smaller 



WO 89/08539 



PCT/SE89/00130 



10 



15 



quantity of wood starting materials than conventional 
chipboard manufactures. This lower consumption of wood 
starting materials also decreases costs for glue and 
energy in the manufacture of said board. The resultant 
high mass surface density of the outer layers provides 
denser surfaces, which, for instance, decrease paint and 
varnish consumption when treating the surfaces of the 
board and enable the board to be lined with thinner 
paper liners. 

The invention also relates to chipboard, or particle 
board, manufactured in accordance with the method and 
comprising a centre layer of coarse chips and outer 
layers of chips whose fibres are oriented in the plane 
of the board, the chips in the centre layer comprising 
end-grain cut, flake-shaped chips whose fibres are 
oriented in the thickness direction of the chips, the 
chip fibres in the centre layer being oriented substan- 
tially transversely to the plane of the board. 

The invention will now be described in more detail with 
reference to the accompanying drawings, in which 
Figure 1 is a schematic, longitudinal sectional view of 
conventional three-ply chipboard with the chip fibres 
extending substantially parallel to the plane of the 
board ; 

Figure 2 is a schematic, longitudinal sectional view of 
three-ply chipboard manufactured in accordance with the 
present invention, with the chip fibres of the centre 
layer oriented substantially at right angles to the 
plane of the board; and 

Figure 3 is a schematic plan view of apparatus for 
cutting end-grain chips intended for forming the centre 
layer chips of chipboard constructed in accordance with 
35 the invention. 



20 



25 



30 



WO 89/08539 PCT/SE89/00130 



The conventional three-ply chipboard illustrated in 
Figure l consists -of a centre layer 10 comprised of 
chips 12, the fibres of which are oriented in planes 
5 which extend substantially parallel with the plane of 

the finished board, as illustrated by lines 14. Two 
outer layers 16 contain finer chips, so as to provide a 
finer and denser surface structure subsequent to being 
pressed, the density of the outer layers being higher 
10 than the density of the centre layer. Board manufactured 

in this way will generally have a relatively high total 
density, resulting in heavy board, while the particular 
orientation of the fibres in the centre layer renders 
the board sensitive to moisture, which is manifested 
primarily in swelling of the board in the direction of 
its thickness. One reason for the high density of the 
centre layer is that the chips with fibres extending 
parallel to the plane of the board can be readily com- 
pressed, which means that a large quantity of wood 
starting material must be used in order to produce 
chipboard of given thickness and given acceptable fun- 
damental characteristic profile. 



15 



20 



The inventive chipboard, illustrated schematically in 
section in Figure 2, consists of a centre layer 18 and 
two outer layers 20. In the case of the inventive chip- 
board, however, the centre layer 18 is composed of end- 
grain cut, flake-shaped chips 22, the fibres of which 
are oriented in the thickness direction of the chips, as 
illustrated by the lines 24. 

As indicated above, the invention is based on the con- 
cept of utilizing the inherent resistance to compression 
of the wood chips , in a manner to achieve a reduction in 
the density of the finished board. This presumes an 



WO 89/08539 



PCT/SE89/00130 



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15 



20 



25 



30 



alternative method of producing the chips and of posi- 
tioning the chips in the centre layer of the board. 
Thus, there is required a convertible starting material 
such as round wood, slabs and edgings, in order to 
obtain a unitary chip fibre direction essentially trans- 
versely to the plane of the board when forming the 
centre layer, the chips 22 need to be end-grain cut 
chips which are so configured that, during forming of 
the centre layer, the chips will position themselves 
such that the largest dimension of the chips will lie 
parallel with the plane of the board. It has been found 
in practice that flake-like chips or disk-shat>ed Chios 
are extremely well suited for this purpose. 

Figure 3 illustrates schematically an apparatus for 
producing end-grain cut chips suitable for use in the 
centre layer 18. Reference is made below to this app- 
aratus in conjunction with a description of tests car- 
ried out on a laboratory scale in a comparison study 
between, on one hand, reference chipboard of conven- 
tional composition and manufacture, and, on the other 
hand, chipboard manufactured in accordance with the 
inventive method, this chipboard having a centre layer 
composed of flake-like end-grain cut chips and embraced 
by more dense, compressed outer layers. 

Tests 

An assortment of industrially produced chips were used 
as chip material in reference board and for the outer 
layers in end-grain board. The centre layer chips of the 
reference boards were knife cut with the fibre direction 
parallel with the longitudinal axis of the chips, the 
chips having a maximum length of about 30 mm. 



The chips had an estimated maximum thickness of 2 mm. 
The outer chip layer comprised fine chips which fell 
within the fraction-composition used in the manufacture 
of furniture board having fine-chip outer layers. 

The end-grain chips were produced from sawn, undried 
spruce planks measuring 65 x 155 mm. 

Chip manufacture 

In the manufacture of end-grain cut chips for the centre 
layer of the inventive chipboard, the planks 25 (Pigure 
3) were cut to a length of 90 mm measured in the fibre 
direction. Chip cutting was effected with the aid of a 
rotating disk 28 having a diameter of 815 mm and provi- 
ded with 8 knives (not shown) on one end side. The disk 
rotated at a speed of about 900 r.p.m. The following 
tool angles were measured: Rake angle r = 45°, edge 
angle B = 35°, relief angle a = 10°. The knife setting, 
i.e. the distance between the flat disk and the knife 
edge, was selected at 1.0 mm. This setting corresponds 
to a nominal chip thickness of about l.o mm. In the 
manufacture of chips, the planks 26 were placed in a 
transport chute with the year rings of the planks facing 
towards the knife-carrying disk 28. The planks 26 were 
advanced by means of a driven press wheel 3 0 which urged 
the planks against the disk. The resultant end-grain 
chips thus produced were then dried and fractionated by 
passing the chips through a flat laboratory screen 
provided with square-mesh wire screen inserts. The 
result is set forth in Table 1 below. 



1 



10 



15 



20 



25 



W ° 89/08539 PCT/SE89/OOI30 



Iafelfi_i. Fractional composition of the end-grain cut 
chips 

Fraction Screen dimensions Percentage 

— Cjqul) r% , > 



i 
ii 
in 



> 8 -° 5.8 

" 1 '° 88.5 
< 1.0 5,7 



The fractions I and III were excluded in the subsequent 
board manufacturing process. Thus, solely fraction II 
was used, m this respect, the chips in fraction I can 
be made smaller and the chips in fraction III can be 
incorporated with the assortment of chips for producing 
outer layers in the industrial manufacture of chipboard. 

Chipboard mannf^f,^ 

Three-ply chipboard was manufactured at a nominal thick- 
ness of 20 mm and a density of 600 kg/m\ The centre 
layer constituted 60% of the thickness of the chipboard, 
whereas the outer layers constituted 40% of said thick- 
ness. For the purpose of studying the influence of layer 
density on the characteristic profile of the board, four 
density regions were selected for the centre and outer 
layers respectively. 

30 Table 2 below discloses information concerning the 

nominal and measured layer density, the measured layer 
thicknesses in mm, the calculated layer distribution and 
chipboard designations. Reference chipboard was manufac- 
tured solely from conventional industrial chip assort- 

35 ments, and is referenced R. 



WO 89/08539 



PCT/SE89/00130 



9 



Table 2. Nominal and measured density of surface and 
centre layers, and layer thicknesses. 



10 



15 



20 



25 



Board 


Nominal 


Measured 


Measured layer 


Distribut 


No. 


density 


density 


thickness 






Surface 


Centre 


Surface 


Centre 


Surface 


Centre 


Surf ace- 




layer 


layer 


layer 


layer 


layer 


layer 


Centre la 




(kg/m J ) 


■a 

( kg/m J ) 


(kg/m- 3 ) 


(kg/m -3 ) 


(mm) 


(mm) 


(%) 


1 


825 


450 


960 


400 


3.3 


13.0 


34/66 


1R 


825 


450 


780 


480 


4.1 


11.0 


43/57 


2 


750 


500 


960 


410 


2.9 


13.8 


30/70 


2R 


750 


500 


790 


450 


4.0 


11.3 


41/S'; 


3 


675 


550 


980 


400 


2.6 


14.5 


27/73 


3R 


675 


550 


780 


460 


3.8 — 


11.6 


40/60 


4 


600 


600 


910 


430 


2.4 


14 .8 


24/76 


4R 


600 ■ 


600 


810 


500 


2.6 


14 .2 


27/73 



The difference between desired nominal board density and 
the measured density will be clearly seen from the 
30 table. 

It will also be seen from Table 2 that board manufac- 
tured from end-grain centre-layer chips in accordance 
with the invention achieves the desired surface dis- 
35 tribution only at a low centre layer density (board 1). 



WO 89/08539 



PCT/SE89/00130 



10 



10 



15 



20 



25 



30 



35 



All reference board manufactured from industrially used 
chip assortments, -with the exception of board 4R, 
achieve the desired layer distribution 40/60. 

The method in which the end-grain cut chips intended for 
the centre layer (i.e. the fibre direction) and the 
geometry of said chips (flake-shaped) are considered to 
have contributed to increased compression already in the 
low density regions. 

The boards were hand-formed, sheet for sheet, in a 
forming box measuring 300 x 300 mm. Pressing was 
effected under high pressure in a hot press at a 
temperature of 180'c. Press plates and spacer strips 
were used in the pressing operation. The press closing 
time, i.e. the time lapse between upper press-plate 
contact and spacer strip contact, was very short in the 
case of the reference boards, more specifically an 
average time lapse of io seconds. Corresponding boards 
having centre layers comprising end-grain chips en- 
gendered a compression resistance which resulted in a 
compression time of 30-40 seconds. 

The influence of press closing time and compression 
resistance on layer thickness and layer density can be 
seen from Table 3 below, which discloses the density 
factor. By density factor is meant here the ratio of the 
surface layer density to the centre layer density. The 
factor is given both for the nominal density values and 
for the measured values. The table also includes com- 
pression, i.e. the ratio of measured and nominal factors 
(increase and decrease in layer density). The table 
shows a marked increase in compression with increased 
centre layer density of board manufactured from end- 
grain, centre-layer chips in accordance with the inv- 



WO 89/08539 



PCT/SE89/00130 



11 

ention. On the other hand, reference boards show a 
decrease (1R) and a small increase (2R and 3R) in com- 
pression. Board 4R having the highest centre-layer 
density also exhibits the greatest increase in com- 
pression (Table 3), which corresponds substantially to 
that of board 2 which has a lower centre-layer density 
of about 100 kg/m3 (Table 2). 



10 



15 



Table 3. Density factors and compression. 



Board 
No. 



1 

1R 



Density factor 



Nominal 



Measured 



1.83 
1.83 



2. 40 
1.63 



Compression 
Increase (+) 
Decrease (-) 
tiu) 



+ 31 
- 11 



20 



2 

2R 
3 

3R 



1.50 
1.50 

1^3 
1.23 



2. 34 
1.76 

2 . 45 
1.70 



+ 
+ 

+ 
+ 



56 
17 

99 
38 



4 1 2.12 + 112 

25 4R l i. 62 +62 

Testing of inherent pr operties 



The mechanical strength properties of the boards were 
tested in accordance with Swedish chipboard standards 
(SIS 234801). Four sample bodies were taken from each 
board, for the purpose of determining the bending 
strength of the board. Two test bodies were then taken 
from the aforesaid test bodies and tested for transver- 
sal tensile strength, each body being placed around the 



WO 89/08539 



PCT/SE89/00130 



12 

fracture location. 



The test carried out on the dimensional stability of the 
boards was restricted to investigating swelling of the 
boards in the direction of their thicknesses, subsequent 
to being submerged in water for 2 hours and 24 hours 
respectively. Ten test bodies from each board were 
included in this test. It can be mentioned that all 
boards had been rubbed down with an abrasive prior to 
being tested. The prevailing density of each test body 
was also determined. 



Result? 



The results obtained when testing the intrinsic proper- 
ties of the board are set forth in Table 4 below. The 
table shows^the measured characteristic properties as a 
mean value x with associated standard deviations a for 
each individual chipboard. Within each density range 
(combination of surface density and centre layer den- 
sity) chipboard comprising end-grain centre layers was 
compared with reference chipboard whose centre layers 
comprised conventional industrial chips. 



WO 89/08539 



PCT/SE89/00130 



13 



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WO 89/08539 



PCT/SE89/00130 



14 



Transverse tensile s£Esng£h 

The mechanical strength of chipboard is density depen- 
5 dent- In the case of chipboard having a conventional 

centre layer structure, i.e. a structure in which the 
chip fibres are positioned parallel with the plane of 
the board, the density of the centre layer is a 
critereon of the transverse tensile strength of the 
10 board. Test bodies drawn from the transverse tensile 

strength test exhibit centre layer fractures, thus also 
confirming the strength influencing function of -he 
centre layer. A closer study of the results obtained 
with the transverse tensile strength test will show that 
board whose centre layers comprise end-grain cut chips 
have a lower centre-layer density throughout in com- 
parison with corresponding reference board, irrespective 
of the board type (1-4) measured in accordance with 
Table 2. This reduction in density is calculated as 
being 10-20%. The reduction in centre layer density 
resulted in an increase in the outer layer density of 
end-grain cut board by 12-25%. 



15 



20 



25 



30 



The tests showed that with a board density of 600 kg/m\ 
the end-grain boards had a transverse tensile strength 
of 0.55-0.70 MPa. Corresponding values for conventional 
reference boards were 0.45-0.50 MPa. The end-grain 
boards had these last mentioned values at densities as 
low as 525 kg/m s . Thus, the greater transverse tensile 
strength of end-grain board can be utilized in decreas- 
ing the board density. The extent of this reduction, 
however, is limited by the lowest permitted strength 
values . 



35 



WO 89/08539 



PCT/SE89/00130 



15 

Bendin g strength 

Distinct from the centre-layer-density dependency of the 
transverse tensile strength, the bending strength of 
board is highly dependent on the density of the outer 
layers. As earlier established, the surface layer den- 
sity of end-grain cut board is 12-25% higher than the 
surface layer density of reference board. This also 
implies higher strength values in the case of bending or 
flexural loads. In the case of end-grain cut board 
having a density of 600 kg/m 3 , the bending strength is 
from 13-22 MPa, depending on layer density distribution. 
Corresponding values for reference board (R-board) is 
17-18.5 MPa. In the case of the end-grain cut board 1 
and 2 , these reference board values were achieved at 
densities as low as 550 kg/m 3 . 

Depending on the lowest permitted bending strength 
values, the board density of end-grain cut boards can be 
made about 50 kg/m 3 lower than conventionally manufac- 
tured board, while still achieving the same bending 
strength . 

Thickness swelling 

The centre layer density, and therewith compression, 
influences the behaviour of chipboard in the presence of 
moisture. For instance, thickness swelling of board will 
increase with increased density, which as a rule has 
been produced by greater compression. Various methods 
are available for restricting swelling, at least with 
respect to short-term swelling (storage in water for 
less than 2 hours). No swelling inhibiting methods were 
applied during the present investigation, however. 
Consequently, the absolute swelling values recorded can 



WO 89/08539 



PCT/SE89/00130 



16 

be understood as being very high. 

Prior to carrying out the swelling tests, the moisture 
quotients of the test bodies were measured, wherewith it 
was found that the test bodies taken from end-grain 
board had a board moisture quotient of 4.0%. Correspond- 
ing values for the reference boards were 4.9%. 

Table 4 shows the swelling values with associated centre 
layer density. In the case of end-grain boards 1-4, 
swelling was measured after storing the test bodies in 
water for 2 hours, and was found to be on average 13.9%. 
Corresponding average values for reference boards 1R-4 R " 
were found to be 17.5%. The difference between the 
swelling of end-grain board and reference board after 
being stored for 24 hours in water are practically non- 
existent. The higher centre layer density of the end- 
grain boards 3 and 4 engender higher swelling after 24 
hours than the boards 1 and 2. The relationship between 
density and swelling in the case of the reference boards 
is less distinct, with respect to swelling (2 and 24 
hours), the end-grain boards 1 and 2 offer advantages 
over the corresponding reference boards 1R and 2R. 
consequently, a composition according to types 1 and 2 
should be chosen for conceivable industrial manufacture. 

The afore-described tests carried out on mutually dif- 
ferent kinds of centre-layer chips illustrates that the 
characteristic profile of three-ply chipboard can be 
influenced by the construction of the centre layer, it 
can therewith be established that end-grain chips im- 
prove such properties as transverse tensile strength, 
bending strength and thickness swelling in a marked 
manner within a given board density range compared with 
conventionally manufactured chips, in which the chip 



WO 89/08539 



PCT/SE89/00130 



17 

fibres are oriented in the plane of the board. This fact 
can be utilized to .manufacture board of improved charac- 
teristic profile and/or in reducing the total board 
density. A reduction in board density can assist gener- 
5 ally in achieving a reduction in costs, inter alia with 

respect to wood, glue, energy, transportation, etc. Low 
weight chipboard is desirable to the user of such board, 
and such low weight chipboard can be produced in accor- 
dance with the invention, as defined in the following 
10 claims. 



WO 89/08539 



PCT/SE89/00130 



10 



18 
Claims 



1. A method for manufacturing chipboard comprising a 
centre layer (18) of coarse chips and surroundig outer 
layers (20) of chips whose fibres are oriented in the 
plane of the board, characterised by using as chips for 
the centre layer (18) end-grain cut, flake-like chips 
(22) whose fibres are oriented in the thickness direc- 
tion (24) of the chips, the chip fibres in the centre 
layer (18) being oriented substantially transversely to 
the plane of the board. 



15 



20 



2. Chipboard comprising a centre layer (18) of coarse 
chips and outer layers (20) of chips whose fibres are 
oriented in the plane of the board, characterised in 
that the chips (22) in the centre layer (18) consist of 
end-grain cut, flake-like chips whose fibres are 
oriented in the thickness direction (24) of the chips, 
the chip fibres in the centre layer (18) being oriented 
substantially transversely to the plane of the board. 



WO 89/08539 PCT/SE89/00130 

7 




INTERNATIONAL SEARCH REPORT 

Inttmatlonal Application No PCT/SE89 /OOl^O 



1. CLASSIFJCATION OF 3USJECT MATTER (if severa! classification svmools aooly, indicate ail) • " 


According to international Patent Classification (IPC) or to both National Claasification and IPC 4 




3 2? N 3/02, B 32 B 21/02 






II. FIELDS SEARCHED ' 


Minimum Documentation Searched 7 


Classification Svt'.em i 


Classification Symbols 




IPC 4 B 27 N; B 29 C; B 32 B 






US CI 425 






Documentation Saarchad othar than Minimum Documentation 
to the Extant that such Documents ara Included in the Fields Searched • 


SE, NO, DK, FI classes as above 


111. DOCUMENTS CONSIDERED TO *E RELEVANT* 


Category • | Citation ot Document, " with Indication, where appropriate, of the relevant passages i» 


Relevant to Claim No. 


1 

A m \ SE, A, 3^6 9^5 CAB KARLSTADPLATTAN) 
I 24 July 1972 

See page 10, line 27 - 
j page 11, line 27. 

i 

i 
i 

i 

i 

[ 
1 
1 

1 

1 

1 

1 

[ 

1 

i 

i 
i 
1 

• 

! 
1 
1 


1, 2 


* Special categories o1 cited documents: « 

"A** document defining the general state ot the art which is not 
considered to be of particular relevance 

"E" earlier document but published on or after the International 
filing dale 

"L" document wnich may throw doubts on priority clalm<s) or 
which is cttad to establish the publication date of another 
citation or othar special reason (as specified) 

"O" document referring to an oral disclosure, use, exhibition or 
other means 

"P" document published prior to tha international filing date but 
later than the priority date claimed 


*T" later document published after the International filing date 
or priority data and not in conflict with tha application but 
cited to understand the principle or theory underlying the 
invention 

"X* document of particular relevance; the claimed invention 
cannot be considered novel or cannot be considered to 
involve an inventive step 

M Y H document of particular relevance; the claimed Invention 
cannot be considered to involve an Inventive step whan the 
document is combined with one or more other such docu- 
ments, such combination being obvioua to a person skilled 
In the crt. 

***■" document member of the same patent family 


IV. CERTIFICATION 


Date of the Actual Completion of the International Search 

1989-06-07 


Date of Mailing of this International Search Report 

1389 -08- 1 4 


International Searching Authority 

Swedish Patent Office 


(Sj&Saturiof Authorized Officer 

Olov irensen 



Form PCT/IS A/210 ( second sheet) (Janusry 1*65) 



WO PCT/SE89/00130 

y